CONSULTING
ISO 9000
INTRODUCTION
What is Quality Assurance?
You may work in a perfect organisation where everybody
always knows what they are doing, nothing ever arrives late, work
is always passed to you in the exact form you need it in, your suppliers
never let you down ..., you may, but I doubt it.
For most of us, our experience of work is more frustrating. We can
readily remember work which arrived late, work which was so poorly
done that it had to be repeated, changes to the system and procedures
which we were never told about.
In fact, most of us, most of the time, think that our organisations
could be run more effectively.
Quality is an approach that shares that belief.
You can easily work out whether your organisation could
benefit from a Quality Assurance system (QAS) by asking yourself
if you have ever experienced the following:
| • |
Work dumped on you which you did not think was
your responsibility |
| • |
Other people not completing tasks on which your work depended |
| • |
Poor quality work performed by others |
| • |
Unclear or confusing aims and your expectations among your
colleagues |
Now look back at your list and ask whether any or even
most, of the problems would not have occurred if:
| • |
The organisation's mission and aim were clear and
known to all |
| • |
The system through which work would be done was well thought
out and communicated to everyone, and foolproof |
| • |
It was clear who was responsible for what |
| • |
What the organisation regarded as 'quality' was well defined |
| • |
There were systems to check that everything was working to
plan |
| • |
When things went wrong, as they will, there were agreed ways
of putting them right |
In the "undocumented" approach to management systems,
the only way to find out how something is done is to ask someone:
'Ask Joe, he always knows'; 'Try Mary, I think she has done that
before'. In very small organisations this can work quite well, but
as an organisation grows, this system falls apart.
Really, the "undocumented" system is not a system at all
- it's a lazy approach in which the organisation never decides how
anything is to be done.
The Quality Assurance (QA) approach to management is
very similar to the documented method but adds three (3) essential
extras:
| • |
A method of checking up on how well the system
is being adhered to |
| • |
A method of correcting mistakes |
| • |
A method of changing the system if it has become out of date |
Quality is the method used to correct mistakes. Quality Assurance
is the method used to prevent mistakes - i.e. get it right first
time, zero defect standard.
Why should an organisation register for ISO 9002?
Why go through the hassle of being subjected to a continuous assessment
by an outside body who is not even a customer? What are the benefits
to the company?
Let's look at what benefits there are for your customers.
| • |
A known level of products and services defined
and performance measured |
| • |
A level of service that has been, and continues to be, independently
checked: i.e. it provides customers with a known measurable level
of confidence in your services |
| • |
A performance that will continue to improve, resulting in a
better service to your customers |
| • |
A differentiator: a method that helps the customer choose between
competitive offerings |
| • |
In the event of disputes, failures of performance etc, arbitration
by independent body |
| • |
Enhanced communication with your customers |
What are the advantages of Registration?
Improved quality through:
| • |
Increased awareness by employees |
| • |
Better consistency of service |
A documented QMS ensures all employees understand their role and
objectives: "WHAT GETS WRITTEN DOWN, GETS DONE!"
Increased morale. Implementing a QMS can remove pent up frustration;
it gets things done. It is seen as a positive mode of operating,
and everyone develops a sense of pride in achieving the goals of
registration and customer satisfaction.
Long-term, it will improve productivity and save costs as you improve
processes.
Through the audit and review process you identify those areas for
improvement.
Cut down on waste, inappropriate inventories, bad practices, rework,
inefficiency; it aids rationalisation.
Provides you with a competitive edge.
Assists sales in situations where support is the key to getting
the order
Overall it aids profitability and growth.
In summary
| • |
Through the audit and review process you identify
those areas for improvement |
| • |
The process will help you cut down on waste: inappropriate
inventories, bad practices, rework and inefficiency |
| • |
Registration will provide you with a competitive edge |
| • |
Overall profitability and growth can be a combination of all
these factors |
Using outside expertise
The most important phase for using outside consultants is at the
beginning or 'discovery' stage of the standard. An outsider can come
in, address senior management, discuss what it will mean to the company
to go for ISO 9002, and the penalties for not doing so. The most
important phase for using outside consultants is at the beginning
or 'discovery' stage of the standard. An outsider can come in, address
senior management, discuss what it will mean to the company to go
for ISO 9002, and the penalties for not doing so.
S/He may say things such as 'This is not an audit of your shortcomings
as much as an opportunity to demonstrate your commitment to quality.
It is something to celebrate, not to suffer. Above all, it will improve
both productivity and staff morale'. S/He may say things such as
'This is not an audit of your shortcomings as much as an opportunity
to demonstrate your commitment to quality. It is something to celebrate,
not to suffer. Above all, it will improve both productivity and staff
morale'.
Managers will react to that last point. Many will also welcome the
opportunity to have a set of real specifications for the first time,
and a set of actual procedures detailing how the specifications can
be met.
Obvious phases to which a consultant can contribute are: Obvious
phases to which a consultant can contribute are:
The initial audit
| • |
Design of a quality management system |
| • |
Establishment of specifications |
| • |
Pre-registration checks |
Many of us are so close to our daily operations that we may welcome
the outsider's view of things we cannot see, or to say some things
about our company which may be too difficult for us to say, such
as: "The shop floor and the canteen are too dirty"; "The
production department has an 'it will do' attitude"; "Deadlines
are more important than quality"; "That the chief executive
still does not understand what the customer is demanding." Many
of us are so close to our daily operations that we may welcome the
outsider's view of things we cannot see, or to say some things about
our company which may be too difficult for us to say, such as: "The
shop floor and the canteen are too dirty"; "The production
department has an 'it will do' attitude"; "Deadlines are
more important than quality"; "That the chief executive
still does not understand what the customer is demanding."
The independent consultant also helps staff get used to the very
independent inspector from the certification agency, who will have
no compulsion in saying that some practice is totally unacceptable,
and that you fail to qualify. The independent consultant also helps
staff get used to the very independent inspector from the certification
agency, who will have no compulsion in saying that some practice
is totally unacceptable, and that you fail to qualify.
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